Our factory is always focusing on the key points to guarantee our production is Precision,  Reliability , Speed for SuperPCBA clients:

1. Component Preparation:

• Make sure that all components are properly stored and labeled to avoid mix-ups. Store components in a clean, dry, and dust-free environment, and label them with their part number, date code, and quantity.
• Verify that the components are of the correct type and meet the required specifications. Check the datasheet for each component to ensure that it meets the electrical and physical requirements of the design.
• Check for any damage or defects in the components before use. Components that are bent, chipped, or cracked may not function properly or may damage the PCB.

2. PCB Preparation:

• Verify that the PCB is properly designed and laid out. Check the Gerber files and BOM to ensure that all components will fit correctly and that there are no errors or omissions.
• Check that the PCB is clean and free of any debris or contaminants that could affect its performance. Use a lint-free cloth and isopropyl alcohol to clean the PCB before component placement.

3. Component Placement:

• Follow a precise placement process, which ensures that each component is placed in the correct location and orientation. Use the reference designators and the silkscreen markings on the PCB to place each component in the correct location and orientation.
• Use tools such as tweezers, suction pens, or placement machines to guarantee accuracy. For small components, use a microscope or magnifying glass to ensure that the components are placed correctly.

4. Soldering:

• Use high-quality soldering materials, including solder wire, flux, and solder paste. Use lead-free solder if required by regulations or customer requirements.
• Follow proper soldering techniques to ensure that all connections are secure and free of defects. Use the correct soldering temperature and time, and avoid applying too much or too little solder.
• Use temperature-controlled soldering stations to maintain consistent and appropriate soldering temperatures. Use a soldering iron or hot-air rework station to solder components depending on the component type and size.

5. Inspection:

• Inspect each component and solder joint visually or with automated inspection tools. Verify that each component is in the correct location and that each solder joint is free of any defects such as bridges, cold joints, or insufficient solder.
• Use a magnifying glass or microscope to inspect small components and fine-pitch solder joints. Use a soldering iron or hot-air rework station to rework any defects found during inspection.

6. Final Assembly:

• Assemble all components and subassemblies into the final product. Follow a precise assembly process to ensure that all components are correctly installed and that the final product meets all specifications.
• Conduct final testing to ensure that the product meets all specifications. Test the product using the required test procedures and equipment, and verify that it meets all electrical and functional requirements.