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Component Sourcing

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About PCB Assembly

PCB assembly is the process of attaching electronic components to a printed circuit board (PCB) to create a functioning electronic circuit. The assembly process involves placing components on the board, soldering them in place, and testing the circuit to ensure it is functioning correctly.

Auto PCB Assembly

PCB assembly can be classified into different categories by component type, manufacturing process, application, cost and so on. Below is the normal types we usually produce.

  • Through-hole PCB Assembly: This is a traditional method of assembling electronic circuits where the components are inserted into drilled holes on a PCB and then soldered onto the board. Through-hole components have metal leads that are pushed through drilled holes in the PCB and then soldered to the opposite side of the board.
  • Surface-Mount (SMT)PCB Assembly: This is a newer method of assembling electronic circuits where the components are mounted directly on the surface of the PCB, without the need for drilled holes. Surface-mount components have small metal tabs that are soldered directly to the surface of the PCB.
  • Mixed Technology PCB Assembly: Mixed technology assembly combines both through-hole and surface-mount techniques. This method is used when a PCB has a combination of large and small components. Through-hole components are typically used for components that require a strong mechanical bond, while surface-mount components are used for smaller components to achieve a higher component density.

  • Ball Grid Array (BGA) Assembly: BGA assembly is a type of surface-mount assembly that uses a grid of tiny solder balls to connect the component to the PCB. BGA components are typically used for high-density applications where a large number of pins are required in a small space. BGA components are more difficult to assemble than other types of surface-mount components, and special equipment and techniques are required.

  • Flip-Chip Assembly: Flip-chip assembly is a technique where the IC is flipped over and its contact pads are soldered directly to the PCB. This method is used for high-speed applications that require a shorter signal path between the IC and the PCB. Flip-chip assembly is more difficult to assemble than other methods and requires specialized equipment.

  • Flex PCB Assembly: Flex-PCB assembly is the process of assembling flexible printed circuit boards (PCBs) with electronic components. Flex-PCBs are made of flexible materials such as polyamide, and they can bend or twist without breaking. The flexible nature of these PCBs makes them ideal for use in applications where space is limited or where the PCB needs to conform to a specific shape.

There are several import points you should pay attention during your order production:

  • Component Preparation: Electronic components are prepared for assembly, which can include taping and reeling surface-mount components, or trimming and bending leads for through-hole components.
  • PCB Preparation: The PCB is prepared for assembly by applying a solder mask and a silkscreen, and then drilling or punching holes for through-hole components if needed.
  • Component Placement: Components are placed on the PCB using a pick-and-place machine or manually by hand for through-hole components.
  • Soldering: Components are soldered to the PCB using a reflow oven, wave soldering machine, or soldering iron for through-hole components.
  • Inspection: The PCB assembly is inspected for quality, which can include visual inspection, electrical testing, and functional testing.
  • Final assembly: Once the PCB assembly has passed inspection, it is often integrated into a larger electronic assembly, such as a circuit board, module, or device.
SuperPCBA Engineer using a stereo microscope to inspect a printed circuit board during the quality control process.

PCBA Inspection is a critical aspect of PCB assembly to ensure the quality and reliability of the final product. Inspection can include:

  • Visual Inspection: The PCB assembly is visually inspected for defects such as solder bridges, missing components, or incorrect orientation.
  • Electrical Testing: The PCB assembly is electrically tested using a variety of methods, such as automated optical inspection (AOI), in-circuit testing (ICT), or functional testing (FT).
  • X-ray Inspection: X-ray inspection can be used to inspect the solder joints of surface-mount components that are hidden from view.

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